The EU Regional Draft Waste Management Plan (1999-2004) identified pig slurry (501,590 tonnes), poultry manure (217,110 tonnes) and spent mushroom compost (221,665 tonnes) as the main contributors to the 3.5 million tonnes of waste generated annually in Ireland. Current legislative restrictions prevent pig wastes from intensive pig units and horticultural wastes mainly spent compost produced in mushroom farms being disposed via landspreading due to pollution threat from nutrient run-off and the health hazards due to animal and human risk pathogen contents in wastes. Composting is a world-wide popular option for environmentally sustainable means of recycling farm wastes. In Ireland, profitable conversion of farm wastes such as pig slurry solids and spent mushroom compost has not yet been fully explored for their economic viability as `green' fertilizers. In this study, we produced pelleted formulations of the composted pig waste solids, (20%) blended with spent mushroom compost (26%), turkey litter (26%) cocoa husks (18%) and shredded paper (10%) to an environmentally safe, organic-based fertiliser resulting in N:P:K = 3:5:10, ideally suitable for use on amenity grassland such as golf course fairways and greens in Ireland, wherein spring and summer fertilizers with slow release of nutrients would aid an even growth of grass. We describe the composting methods used, processing technology developed and additional amendments such as dried blood or feather meal that were used during the pelletisation operation yielding specific N:P:K target ratios from the pig manure and spent compost wastes. We also report on the rigorous microbiological tests carried out throughout the composting phase and ascertained the pathogen-free status of the final pelletised fertilser products.
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